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MEASUR-Tools-Suite v1.0.11
The MEASUR Tools Suite is a collection of industrial efficiency calculations written in C++ and with bindings for compilation to WebAssembly.
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Compressed air leak flow estimation using ultrasonic decibel measurements. More...
Classes | |
| struct | Input |
| Input parameters for the decibels method compressed air leak calculation. More... | |
| struct | Result |
| Result of the decibels method leak flow rate calculation. More... | |
Functions | |
| Result | calculate (const Input &input) |
| Estimates compressed air leak flow rate and annual consumption using the decibels method. | |
The decibels method estimates compressed air leak flow rate by applying bilinear interpolation to a pair of reference data points. An ultrasonic detector measures the decibel level at the leak and the line pressure is recorded. Two calibration reference points — each defined by a pressure, a decibel rating, and the corresponding flow rates at the adjacent pressure — bracket the measured values. Bilinear interpolation across the pressure and decibel axes yields the leak flow rate without requiring physical access to the leak point.
The leak flow rate is determined by bilinear interpolation over two reference axes: line pressure and ultrasonic decibel level. Two calibration reference points bracket the measured values; each point supplies flow rates at two pressures, forming a 2×2 grid of known flow values. Standard bilinear interpolation across this grid yields the leak rate at the measured conditions.
Annual consumption scales the instantaneous leak rate by operating hours and the minutes-per-hour factor, then converts to kiloscf.
Leak Rate Estimate:
\begin{equation}\label{eq:decibels-method-leak-rate} Q_{leak} = \frac{ (P_2 - P)(L_2 - L)\,Q_{11} + (P - P_1)(L_2 - L)\,Q_{21} + (P_2 - P)(L - L_1)\,Q_{12} + (P - P_1)(L - L_1)\,Q_{22} }{(P_2 - P_1)(L_2 - L_1)} \end{equation}
where:
| \(Q_{leak}\) | Estimated compressed air leak flow rate \([\unit{ \scfm}]\) |
| \(P\) | Measured line pressure \([\unit{ \psig}]\) |
| \(L\) | Measured ultrasonic decibel level at the leak \([\unit{ \decibel}]\) |
| \(P_1\) | Reference pressure (pressure_a) \([\unit{ \psig}]\) |
| \(P_2\) | Reference pressure (pressure_b) \([\unit{ \psig}]\) |
| \(L_1\) | Lower reference decibel rating (decibel_rating_a) \([\unit{ \decibel}]\) |
| \(L_2\) | Upper reference decibel rating (decibel_rating_b) \([\unit{ \decibel}]\) |
| \(Q_{11}\) | Flow rate at (P_1,\, L_1) — first_flow_a \([\unit{ \scfm}]\) |
| \(Q_{21}\) | Flow rate at (P_2,\, L_1) — second_flow_a \([\unit{ \scfm}]\) |
| \(Q_{12}\) | Flow rate at (P_1,\, L_2) — first_flow_b \([\unit{ \scfm}]\) |
| \(Q_{22}\) | Flow rate at (P_2,\, L_2) — second_flow_b \([\unit{ \scfm}]\) |
Annual Consumption:
\begin{equation}\label{eq:decibels-method-annual-consumption} C_{annual} = \frac{Q_{leak} \cdot t_{op} \cdot 60}{1000} \end{equation}
where:
| \(C_{annual}\) | Estimated annual air loss from the leak \([\unit{ \kscf}]\) |
| \(Q_{leak}\) | Compressed air leak flow rate \([\unit{ \scfm}]\) |
| \(t_{op}\) | Annual system operating time \([\unit{ \hour}]\) |
| \(60\) | Minutes per hour conversion \([\unit{ \minute\per\hour}]\) |
| \(1000\) | Standard cubic feet per kiloscf \([\unit{ \unitless}]\) |
| [in] | input | Input |
leak_rate_estimate [scfm] and annual_consumption [kscf].