CoolingTower.h

 
#ifndef TOOLS_SUITE_COOLING_TOWER_H
#define TOOLS_SUITE_COOLING_TOWER_H
 
#include <math.h>
 
#include <vector>
 
class CoolingTowerOperatingConditionsData {
  public:
    CoolingTowerOperatingConditionsData(const double flowRate, const double coolingLoad, const int operationalHours,
                                        const double lossCorrectionFactor)
        : flowRate(flowRate), coolingLoad(coolingLoad), operationalHours(operationalHours),
          lossCorrectionFactor(lossCorrectionFactor) {}
 
    double getFlowRate() const { return flowRate; }
    double getCoolingLoad() const { return coolingLoad; }
    int    getOperationalHours() const { return operationalHours; }
    double getLossCorrectionFactor() const { return lossCorrectionFactor; }
 
    void setFlowRate(double flowRate);
    void setCoolingLoad(double coolingLoad);
    void setOperationalHours(int operationalHours);
    void setLossCorrectionFactor(double lossCorrectionFactor);
 
  private:
    double flowRate;
    double coolingLoad;
    int    operationalHours;
    double lossCorrectionFactor = 0.85;
};
 
class CoolingTowerWaterConservationData {
  public:
    CoolingTowerWaterConservationData(const int cyclesOfConcentration, const double driftLossFactor)
        : cyclesOfConcentration(cyclesOfConcentration), driftLossFactor(driftLossFactor) {}
 
    int    getCyclesOfConcentration() const { return cyclesOfConcentration; }
    double getDriftLossFactor() const { return driftLossFactor; }
 
    void setCyclesOfConcentration(int cyclesOfConcentration);
    void setDriftLossFactor(double driftLossFactor);
 
  private:
    int    cyclesOfConcentration;
    double driftLossFactor;
};
 
class CoolingTowerMakeupWaterCalculator {
  public:
    struct Output {
        Output(double wcBaseline, double wcModification, double waterSavings)
            : wcBaseline(wcBaseline), wcModification(wcModification), waterSavings(waterSavings) {}
 
        double wcBaseline     = 0;
        double wcModification = 0;
        double waterSavings   = 0;
    };
 
    CoolingTowerMakeupWaterCalculator(const CoolingTowerOperatingConditionsData& operatingConditionsData,
                                      const CoolingTowerWaterConservationData&   waterConservationBaselineData,
                                      const CoolingTowerWaterConservationData&   waterConservationModificationData)
        : operatingConditionsData(operatingConditionsData),
          waterConservationBaselineData(waterConservationBaselineData),
          waterConservationModificationData(waterConservationModificationData) {}
 
    CoolingTowerMakeupWaterCalculator::Output calculate();
 
    CoolingTowerOperatingConditionsData getOperatingConditionsData() const { return operatingConditionsData; }
    CoolingTowerWaterConservationData getWaterConservationBaselineData() const { return waterConservationBaselineData; }
    CoolingTowerWaterConservationData getWaterConservationModificationData() const {
        return waterConservationModificationData;
    }
 
    void setOperatingConditionsData(CoolingTowerOperatingConditionsData operatingConditionsData);
    void setWaterConservationBaselineData(CoolingTowerWaterConservationData waterConservationBaselineData);
    void setWaterConservationModificationData(CoolingTowerWaterConservationData waterConservationModificationData);
 
  private:
    CoolingTowerOperatingConditionsData operatingConditionsData;
    CoolingTowerWaterConservationData   waterConservationBaselineData;
    CoolingTowerWaterConservationData   waterConservationModificationData;
};
 
class CoolingTower {
  public:
    enum FanControlSpeedType { One, Two, Variable };
 
    struct PowerEnergyConsumptionOutput {
        PowerEnergyConsumptionOutput(double baselinePower, double baselineEnergy, double modPower, double modEnergy,
                                     double savingsEnergy)
            : baselinePower(baselinePower), baselineEnergy(baselineEnergy), modPower(modPower), modEnergy(modEnergy),
              savingsEnergy(savingsEnergy) {}
 
        PowerEnergyConsumptionOutput() = default;
        double baselinePower = 0, baselineEnergy = 0, modPower = 0, modEnergy = 0, savingsEnergy = 0;
    };
 
    static PowerEnergyConsumptionOutput
    BasinHeaterEnergyConsumption(const double ratedCapacity, const double ratedTempSetPoint,
                                 const double ratedTempDryBulb, const double ratedWindSpeed,
                                 const double operatingTempDryBulb, const double operatingWindSpeed,
                                 const double operatingHours, const double baselineTempSetPoint,
                                 const double modTempSetPoint, const double panLossRatio) {
        const double calc1 =
            ratedCapacity * 4.394960445356 * panLossRatio / /*4.394960445356 = 15000 btu/hr/ton  / 3413 kW/btu*/
            (ratedTempSetPoint - ratedTempDryBulb) / pow((ratedTempSetPoint + ratedTempDryBulb) / 2, -0.181) /
            pow((ratedTempSetPoint - ratedTempDryBulb), 0.266) / pow((1.277 * ratedWindSpeed + 1), 0.5) *
            pow((1.277 * operatingWindSpeed + 1), 0.5);
 
        double baselinePower = CalculatePower(operatingTempDryBulb, baselineTempSetPoint, calc1);
        double modPower      = CalculatePower(operatingTempDryBulb, modTempSetPoint, calc1);
 
        const double baselineEnergy = baselinePower * operatingHours;
        const double modEnergy      = modPower * operatingHours;
 
        return PowerEnergyConsumptionOutput(baselinePower, baselineEnergy, modPower, modEnergy,
                                            baselineEnergy - modEnergy);
    }
 
    static PowerEnergyConsumptionOutput
    FanEnergyConsumption(const double ratedFanPower, const double waterLeavingTemp, const double waterEnteringTemp,
                         const double operatingTempWetBulb, const double operatingHours,
                         const FanControlSpeedType baselineSpeedType, const FanControlSpeedType modSpeedType) {
        const double a = -0.09646816;
        const double b = 1.04669762;
        const double c =
            0.04976825 - CalculateFactor(std::vector<double> {0.08352359, 0.11247273, -0.00135847, 0.00003417,
                                                              0.00003125, -0.00034001},
                                         operatingTempWetBulb, waterEnteringTemp - waterLeavingTemp) /
                             CalculateFactor(std::vector<double> {0.50061393, 0.00588251, 0.0002163, -0.01913189,
                                                                  0.00022360, 0.00106108},
                                             operatingTempWetBulb, waterLeavingTemp - operatingTempWetBulb);
        const double airFlow = (-b + sqrt(b * b - 4 * a * c)) / (2 * a);
 
        const double powerFactorFlow = CalculatePowerFactor(airFlow);
        const double powerFactorFull = CalculatePowerFactor(1);
        const double powerFactorHalf = CalculatePowerFactor(0.5);
        const double powerFactorZero = CalculatePowerFactor(0);
 
        const double highSpeedTime = airFlow < 0.5 ? airFlow / 0.5 : (airFlow - 0.5) / 0.5;
        const double twoSpeedPower = airFlow < 0.5 ? ratedFanPower * powerFactorHalf * highSpeedTime +
                                                         ratedFanPower * powerFactorZero * (1 - highSpeedTime)
                                                   : ratedFanPower * powerFactorFull * highSpeedTime +
                                                         ratedFanPower * powerFactorHalf * (1 - highSpeedTime);
 
        const double oneSpeedPower =
            ratedFanPower * powerFactorFull * airFlow + ratedFanPower * powerFactorZero * (1 - airFlow);
 
        const double vfdPower = ratedFanPower * powerFactorFlow;
 
        const double baselinePower = baselineSpeedType == FanControlSpeedType::Variable ? vfdPower
                                     : baselineSpeedType == FanControlSpeedType::Two    ? twoSpeedPower
                                     : baselineSpeedType == FanControlSpeedType::One    ? oneSpeedPower
                                                                                        : 0;
        const double modPower      = modSpeedType == FanControlSpeedType::Variable ? vfdPower
                                     : modSpeedType == FanControlSpeedType::Two    ? twoSpeedPower
                                     : modSpeedType == FanControlSpeedType::One    ? oneSpeedPower
                                                                                   : 0;
 
        const double baselineEnergy = baselinePower * 0.746 * operatingHours;
        const double modEnergy      = modPower * 0.746 * operatingHours;
 
        return PowerEnergyConsumptionOutput(baselinePower, baselineEnergy, modPower, modEnergy,
                                            baselineEnergy - modEnergy);
    }
 
  private:
    static double CalculatePowerFactor(const double var) {
        return (0.01055507 - 0.05704023 * var + 0.14686301 * var * var + 0.92961746 * var * var * var);
    }
 
    static double CalculateFactor(const std::vector<double>& cf, const double operatingTempWetBulb,
                                  const double deltaTemp) {
        return cf[0] + cf[1] * deltaTemp + cf[2] * deltaTemp * deltaTemp + cf[3] * operatingTempWetBulb +
               cf[4] * operatingTempWetBulb * operatingTempWetBulb + cf[5] * deltaTemp * operatingTempWetBulb;
    }
 
    static double CalculatePower(const double operatingTempDryBulb, const double tempSetPoint, const double calc1) {
        return operatingTempDryBulb > tempSetPoint ? 0
                                                   : calc1 * (tempSetPoint - operatingTempDryBulb) *
                                                         pow((tempSetPoint + operatingTempDryBulb) / 2, -0.181) *
                                                         pow((tempSetPoint - operatingTempDryBulb), 0.266);
    }
};
 
#endif // TOOLS_SUITE_COOLING_TOWER_H